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TOKYO, February 7, 2005__ Ube Industries,Ltd., obtained Construction Technology
Inspection Certification on November 5, 2004 for its product, Z-Sand,
an artificial soil reinforcement material made using fly ash. The Certification,
granted by the Public Works Research Center, recognizes excellent civil
engineering materials, products, and technologies. It was awarded to Ube
Industries and its partners, Electric Power Development Co., Ltd. (J-Power)
and Taisei Corporation, and officially presented on February 7, 2005.
After examination and approval by the Center's Inspection Certification
Committee, a group of experts from government, academia, and research
institutions, the Certification was granted in recognition of the high
performance and quality of Z-Sand as an artificial soil reinforcement
material. Having obtained the Certification, Ube Industries will now
actively market Z-Sand as a high-performance recycled product for application
as a civil engineering and construction material, primarily to the national
and local governments.
Z-Sand, in development at Ube Industries since 1995, is a granulated
artificial soil reinforcement material made from fly ash, which is generated
in coal-fueled electrical power stations. Z-Sand exhibits the same level
of quality and handling performance as natural sandy soil.
The company is promoting the use of Z-Sand for backfill or refill under
roadbed and road surfaces (embankments), and other structures, and also
for river levees and land forming operations. The company emphasizes
Z-Sand's contribution to environmental conservation, as an effective
conversion of fly ash into a valuable resource, and as an artificial
soil reinforcement material that can be substituted for natural sandy
soil.
Characteristics of Z-Sand as a soil reinforcement material are as follows:
- Physical characteristics
Possesses a granular distribution similar to sandy soil, and is lighter
than ordinary soil reinforcement material, with better water permeability.
- Strength and support characteristics
Possesses strength and support characteristics that are fully adequate
for use as a soil reinforcement material.
- Implementation
Can be implemented using existing implementation methods and construction
equipment.
- Safe for the environment
Meets soil environmental standards.
- Stability
Properties of the material change very little over time, and it is
safe for the environment over the long term.
In fiscal 2001, Ube Industries signed an agreement for Z-Sand production
to take place as part of operations at the Waste Material Recycling
Demonstration Plant of the Clean Japan Center, which is capable of handling
up to 50,000 tons of fly ash per year. Pilot production and development
of possible applications began in fiscal 2002 at the Okinoyama Coal
Center, Ube City, Yamaguchi Prefecture, and ran for a two-year period.
Upon successful completion of this pilot period, the facility commenced
commercial operations on April 1, 2004. Z-Sand also obtained certification
as a Yamaguchi Prefecture Recycled Product in fiscal 2002.
To date, Z-Sand has been implemented in more than 30 public works and
other projects, and has won high acclaim for its physical characteristics
as a soil reinforcement material, strength and support characteristics,
ease of implementation, and environmental stability.
Ube Industries plans to develop the market through targeted sales for
public works projects, marketing Z-Sand as a low-cost recycled product
that meets soil environment standards. Sales volume is expected to reach
about 80,000 tons in fiscal 2007.
Reference
- The Construction Technology Inspection Certification Program of
the Public Works Research Center aims to incorporate new technologies
resulting from private-sector R&D into construction projects,
and to improve construction technology standards. At the Center, a
committee composed of authoritative, experienced academics performs
technology examinations, prepares reports containing details of the
results of their inspections, and disseminates them to the relevant
institutions. The Certification awarded to Z-Sand represents public
recognition of its performance and quality, and widespread use of
the new technology can be expected. The Construction Technology Inspection
Certification Program is being implemented by the Association for
Construction Technology Inspection Certification, a group of 14 public
entities that includes the Public Works Research Center.
- About 9.2 million tons of fly ash was generated in Japan in fiscal
2002 (according to statistics by the Center for Coal Utilization,
Japan), and this amount is expected to increase in the future. Of
the total amount, about 85% (about 7.7 million tons) is now usable,
while about 15% (about 1.5 million tons) is buried for disposal. About
80% of the effectively usable amount (about 6.1 million tons) is already
utilized in the cement industry, so other civil engineering sectors
are expected to increase their utilization to boost the overall recycling
rate.
- Overview of Z-Sand
| (1) Main application |
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Used in civil engineering projects, as a substitute material
for natural sandy soil (saprolite sandy soil or other sandy
soil). It is used for backfill or refill under roadbed and road
surfaces (embankments), and other structures, and also for river
levees and land forming operations.
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| (2) Composition |
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The main ingredients are fly ash, cement and other inorganic
substances serving as hardening agents, and water. The fly ash
powder is weighed, and then water is added in a batch granulator
to promote granulation. After granulation, the mixture is cured
for one to two days indoors, and then stored outdoors. The finished
product consists of gray granules averaging one millimeter in
diameter.
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| (3) Features |
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- Low-cost manufacture due to the low cost of
raw materials and the simplicity of the manufacturing process.
- Can be handled in the same way as a natural material (outdoor
storage is acceptable).
- Uses a technology that prevents leaching of minute amounts
of metals contained in the fly ash, for a product that is safe
for the environment. |
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For further information, please contact:
Coal Division
E&E Technology Center
Energy and Environment Division
Ube Industries,Ltd.
1980, Okinoyama, Kogushi, Ube, Yamaguchi, Japan 755-8633
Phone : +81(836)31-6549
For inquiries please contact:
Ube Industries, Ltd.
Investor Relations & Public Relations Dept.
Corporate Planning & Administration Office
Seavance North Building, 1-2-1 Shibaura, Minato-ku, Tokyo 105-8449
Phone : +81(3)5419-6110
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